5 Signs It’s Time to Call in the Roll Cage Repair Specialists

28 May 2024

Roll cages, often overlooked but indispensable, serve as crucial components within warehouses, distribution centers, and numerous other enterprises. But even the toughest roll cage isn’t indestructible. Daily use, accidental collisions, and exposure to the elements can all take a toll. While some minor issues might be manageable in-house, there comes a time when specialised repairs are essential to keep your operations running safely and smoothly.

Here are 5 key signs it’s time to consult with roll cage repair specialists:

Sign #1: Visible Damage

  • Bent or warped frames: Structural damage compromises stability and can make the cage dangerous to load or manoeuvre.
  • Broken welds or joints: These weak points increase the risk of catastrophic failure, potentially injuring workers or damaging inventory.
  • Damaged wheels or casters: Broken or misaligned wheels make the roll cage hard to control, and can even contribute to floor damage.

Don’t underestimate the impact of “small” damage – even scratches and dents can accelerate rust and lead to more serious issues if not addressed.

Sign #2: Decreased Functionality

  • Difficulty loading/unloading: Misaligned components or damaged gates make it frustratingly difficult to move goods, wasting valuable time.
  • Reduced load capacity: If you have to underload a cage because it’s damaged, you’re not getting the full use of this valuable asset.
  • Issues with stacking or nesting: Damaged cages that don’t stack or nest correctly create clutter and congestion in your warehouse.

Sign #3: Safety Risks

  • Protruding sharp edges: If the cage’s mesh or frame is damaged, sharp edges pose a serious risk of cuts, snags, and puncture wounds.
  • Unstable loads: A weakened cage won’t properly secure your goods, increasing the risk of items falling and causing injuries or losses.
  • Increased risk of workplace accidents: Damaged roll cages are fundamentally less stable and can tip, roll, or malfunction in ways that endanger your employees.

Sign #4: Increased Noise

  • Squeaky wheels, grinding, or rattling sounds: These are telltale signs of worn-out components or improper alignment, which can quickly escalate into more severe problems.

Sign #5: Negative Impact on Your Bottom Line

  • Increased downtime: Removing damaged cages from service disrupts your workflow and slows down order fulfilment and key processes.
  • Potential for product loss: Cages that don’t securely hold items put your inventory at risk during transport or in storage.
  • Emergency repairs: These are invariably more stressful and often more costly than proactive maintenance and timely repairs.
  • Long-term equipment replacement: Neglecting repairs often leads to roll cages failing prematurely, forcing you to invest in new ones sooner than should be necessary.

Why Choose Us for Your Roll Cage Repairs

Distribution Maintenance understands the urgency of keeping your roll cages functional and safe. We’re more than just repair technicians – we’re your partners in maximising the lifespan and value of your essential equipment.

Here’s what sets us apart:

  • Expertise: Our team has deep experience repairing all types of roll cages, from simple fixes to major structural restoration.
  • Flexibility: We offer both on-site and off-site repairs to suit your needs and minimise disruption.
  • Speed: We prioritise getting your cages back in service quickly.
  • Safety First: Our repairs comply with industry standards and prioritise the safety of your workforce.
  • National Coverage: With facilities and mobile service vans throughout the UK, we’re well-positioned to serve businesses nationwide.

Don’t let damaged roll cages compromise your productivity, safety, or bottom line. Contact Distribution Maintenance today for expert roll cage repair solutions. Visit our website https://www.distributionmaintenance.com or call us at 01279 883 286 for a free consultation and quote.